One of the most important aspects of any motorcycle throttle modification is making sure that the new cable is properly adjusted. Incorrectly adjusted cables can lead to all sorts of problems, from poor throttle response to unexpected stalling. It is also important to make sure that the routing of the new throttle cable does not interfere with other moving parts on the bike, such as the clutch lever or brake pedal.
When installing a new throttle cable, it is best to start by disconnecting the old one at the engine side first. This will give you more slack to work with when routing the new cable. Once the old cable is disconnected, you can route the new one through theHarley’shandlebars and into the engine compartment. There are usually routed through existing grommets or openings in order to provide proper protection from abrasion.
Once the new throttle cables are routed and connected, it is time to adjust them. The instructions that come with your particular kit will have specific instructions on how to properly adjust your cables. Generally speaking, you will want to ensure that there is approximately 2-3mm of free play at the lever beforethe engine turns over. Any more or less free play can lead to potential problems down the road.
After your cables are correctly adjusted, go out for a test ride! This will help you fine-tune your adjustments as needed.
Why Build Your Own Throttle Cable Is Necessary?
One reason you might need to build your own throttle cable is because the application you are working on requires a specific type of cable that is not commercially available. Another reason could be that you want more control over the quality of the components used in the construction of the throttle cable. Building your own also allows you to customize the length and configuration to better suit your needs.
Our Top Picks For Build Your Own Throttle Cable
Build Your Own Throttle Cable Guidance
Venhill U01-4-103-BK Universal Motorcycle Throttle Cable Kit 92 Inch – 5mm OD
Building your own motorcycle throttle cables can be a great way to add a personal touch to your bike. This Venhill U01-4-103-BK universal throttle cable kit makes it easy to create custom cables that are both practical and stylish. The high-quality construction means that your cables will be durable and long lasting, while the black PVC outer coating gives them a sleek, professional look. The spiral wound steel conduit and galvanized steel wire are both designed for maximum strength and longevity, and the Teflon inner liner ensures smooth operation. Whether you’re building a chopper, a classic, or a race bike, this Venhill cable kit has everything you need to create the perfect throttle cables for your project.
Common Questions on Venhill U01-4-103-BK Universal Motorcycle Throttle Cable Kit 92 Inch – 5mm OD
• What are the dimensions of the Venhill U01-4-103-BK Universal Motorcycle Throttle Cable Kit 92 Inch – 5mm OD?The dimensions of the Venhill U01-4-103-BK Universal Motorcycle Throttle Cable Kit 92 Inch – 5mm OD are 92 inches long and 5mm in diameter.
• What is the purpose of the Venhill U01-4-103-BK Universal Motorcycle Throttle Cable Kit 92 Inch – 5mm OD?
The Venhill U01-4-103-BK Universal Motorcycle Throttle Cable Kit 92 Inch – 5mm OD is used to connect the throttle of a motorcycle to the motorcycle’s engine.
• How is the Venhill U01-4-103-BK Universal Motorcycle Throttle Cable Kit 92 Inch – 5mm OD installed?
The Venhill U01-4-103-BK Universal Motorcycle Throttle Cable Kit 92 Inch – 5mm OD is installed by threading it through the appropriate openings on the motorcycle’s throttle and engine.
• What are the included parts of the Venhill U01-4-103-B
Why We Like This
• 1. Spiral wound steel conduit for durability• 2. Teflon inner liner for smooth action• 3. Galvanized steel wire for long life• 4. Tough black PVC outer jacket• 5. Included instructions for easy assembly
Venhill U01-4-200 Universal Motorcycle Braided Stainless Steel Dual Throttle Cable Kit
Venhill U01-4-200 Universal Motorcycle Braided Stainless Steel Dual Throttle Cable Kit is a high-quality, “build-your-own” cable kit suitable for any motorcycle throttle application where the throttle is a “push-pull” dual cable design. Whether you’re building a custom chopper, dressing up your classic, have a one off show project, or outfitting a race bike, Venhill kits will serve you well.
PLEASE NOTE: Our braided stainless cable kits are optimized for metric fitments and include fittings appropriate for Yamaha type controls, which may not be suitable for non-metric applications Please refer to kit specs below to determine if this kit will work for your application.
The conduit is Teflon lined spiral wound steel covered with PVC, then our stainless braid, which is then coated by a crystal clear PVC protective coating. The Teflon liner provides smooth action and zero maintenance & the wire is galvanized steel for long life and easy soldering.
Common Questions on Venhill U01-4-200 Universal Motorcycle Braided Stainless Steel Dual Throttle Cable Kit
• What is the throttle cable kit made of?The Venhill U01-4-200 Universal Motorcycle Braided Stainless Steel Dual Throttle Cable Kit is made of braided stainless steel.
• What is the length of the throttle cable kit?
The Venhill U01-4-200 Universal Motorcycle Braided Stainless Steel Dual Throttle Cable Kit is 200 cm long.
• What is the minimum bend radius of the throttle cable kit?
The Venhill U01-4-200 Universal Motorcycle Braided Stainless Steel Dual Throttle Cable Kit has a minimum bend radius of 4 cm.
• What is the maximum working pressure of the throttle cable kit?
The Venhill U01-4-200 Universal Motorcycle Braided Stainless Steel Dual Throttle Cable Kit has a maximum working pressure of 10 bar.
• What is the burst pressure of the throttle cable kit?
The Venhill U01-4-200 Universal Motorcycle Braided Stainless Steel Dual Throttle Cable Kit has a burst pressure of 100 bar.
Why We Like This
• High quality, “build your own” cable kit• Suitable for any motorcycle throttle application• Includes fittings appropriate for Yamaha type controls• Teflon lined spiral wound steel conduit• Stainless steel braid• Clear PVC protective coating
Magnum 393539 BYO Build Your Own Throttle/Idle Cable Kit – Stainless Steel
When it comes to customizing your motorcycle, there’s no substitute for quality parts. That’s why we’ve designed our Magnum BYO Throttle/Idle Cable Kit to give you the best possible performance and look. This kit includes everything you need to build your own custom cables, including extra-long stainless steel cables that are guaranteed to fit most plus-size applications. With easy installation instructions, you can have your new cables up and running in no time flat – making it a great emergency roadside kit for long trips. So don’t settle for second-best, get your hands on a Magnum BYO Throttle/Idle Cable Kit today!
Common Questions on Magnum 393539 BYO Build Your Own Throttle/Idle Cable Kit – Stainless Steel
• What is the Automotive Throttle/Idle Cable Kit?The Automotive Throttle/Idle Cable Kit is a complete kit that includes everything needed to make a high quality, custom throttle or idle cable.
• What are the benefits of using the Automotive Throttle/Idle Cable Kit?
The Automotive Throttle/Idle Cable Kit offers many benefits, including the ability to make a custom throttle or idle cable that is exactly the right length for your application, and the high quality stainless steel construction ensures durability and a long lifespan.
• How do I install the Automotive Throttle/Idle Cable Kit?
Installation is easy, and full instructions are included in the kit. Basically, you’ll just need to connect the throttle or idle cable to the appropriate location on the engine, and then route it through the firewall and to the throttle body or carburetor.
• What do I need in order to use the Automotive Throttle/Idle Cable Kit?
All you need is a drill and some basic hand tools. No welding is required.
• What are the dimensions of the Automotive Throttle/Idle Cable Kit?
Why We Like This
• 1. Looks and performance like a factory made cable• 2. Build the perfect length every time• 3. BYO cables are extra long to ensure fitment for most plus length applications• 4. Easy installation: route, cut, and assemble in less than 10 minutes• 5. Makes a great emergency roadside kit for long trips
Additional Product Information
| Color | Clear/Stainless Steel |
| Height | 0.65 Inches |
| Length | 11.2 Inches |
| Weight | 0.5 Pounds |
Magnum 493639 BYO Build Your Own Throttle/Idle Cable Kit – Black Vinyl
There’s nothing worse than being on a long road trip and having your car break down. That’s why the Magnum 493639 BYO Build Your Own Throttle/Idle Cable Kit is such a great emergency roadside kit. It’s easy to install, and it gives you the ability to build the perfect length cable for your car. It’s also made of durable black vinyl, so it will last for years to come.
Common Questions on Magnum 493639 BYO Build Your Own Throttle/Idle Cable Kit – Black Vinyl
• What is the name of the product?Magnum 493639 BYO Build Your Own Throttle/Idle Cable Kit – Black Vinyl
• What is the product made of?
The product is made of black vinyl.
• What is the product used for?
The product is used to build your own throttle/idle cable kit.
• How do you use the product?
You can use the product by following the instructions included in the kit.
Why We Like This
• 1. Build your own custom length throttle or idle cable• 2. Black vinyl construction for a OEM look• 3. Extra long length for most plus length applications• 4. Easy to install in less than 10 minutes• 5. Makes a great emergency roadside kit
Additional Product Information
| Color | Black / Chrome |
| Height | 0.55 Inches |
| Length | 11.6 Inches |
| Weight | 0.45 Pounds |
Venhill VWK003-BK Universal Motorcycle Shop Multi Throttle Cable Kit
Whether you’re building custom choppers, unique classics, show projects, or vintage race bikes, Venhill’s VWK003-BK Universal Motorcycle Shop Multi Throttle Cable Kit is a great choice for building multiple throttle cables. The spiral wound steel conduit is covered with tough black PVC, while the inner liner is Teflon for smooth action and zero maintenance. The wire is galvanized steel for long life and easy soldering.
Common Questions on Venhill VWK003-BK Universal Motorcycle Shop Multi Throttle Cable Kit
• What is the name of the product?The product is called the Venhill VWK003-BK Universal Motorcycle Shop Multi Throttle Cable Kit.
• What does this product do?
This product is designed to be used as a throttle cable kit for motorcycles. It includes all the necessary parts and instructions for installation.
• Who is this product for?
This product is designed for anyone who owns a motorcycle and wants to have an easy-to-use throttle cable kit.
• What are the benefits of this product?
The benefits of this product include being able to easily install it on your motorcycle, having all the necessary parts included, and being very durable.
• How do I use this product?
You will need to follow the instructions included in the kit in order to properly install it on your motorcycle.
Why We Like This
• 1. High quality, “build your own” kit• 2. Suitable for building multiple throttle cables for generally any motorcycle application• 3. Practical, durable kit• 4. Spiral wound steel covered with tough black PVC• 5. Wire is galvanized steel for long life and easy soldering
Benefits of Build Your Own Throttle Cable
A motorcycle throttle cable is a relatively simple device, but it’s an important one. It connects the throttle grip to the engine, and its primary purpose is to open and close the throttle valves as you twist the grip. If your motorcycle has a carburetor, the cables also operate the choke and idle circuits.
The most common type of problem with stock cables is that they can become “stuck” due to corrosion or dirt build-up inside the casing. This can cause inaccuracies in throttle operation, which can be extremely dangerous when riding at high speeds. Another problem with stock cables is that they are often too short for taller riders, which can cause uncomfortable stretching while operating the grips.
Building your own custom set ofthrottle cablesisn’t difficult, and it gives you complete control over length, routing (for aesthetics or clearance),and materials used.
Buying Guide for Build Your Own Throttle Cable
If you are looking to build your own throttle cable, there are a few things you need to know. This buying guide will cover the supplies needed and the process of constructing the throttle cable.
What You’ll Need:
-Throttle housing
-Throttle lever
-Cable end crimps
-Cable sleeve ferrule
-Cable lube
– 7×7 stranded aircraft cable (inner wire) in desired length
*Note: If your application has an idle stop screw, use an inner wire with a smaller diameter core. This will allow more flexibility for adjusting the idle stop screw. Consult your local hardware store or bike shop for guidance on selecting the correct size inner wire.
***Special Note: DO NOT use brake line or other types of copper tubing as an inner wire! The metal is much too soft and will lead to premature failure of your throttle cable.***
Tools Needed:
-Wire cutters/strippers
-Cable clamp (optional)
instruction here
Frequently Asked Question
What type of cable do you need?
It depends on what you want to use the cable for.
What is the minimum length you need?
In general, shorter documents are easier to read and understand, so it is generally best to keep them as concise as possible.
Where do you need to route the cable?
The cable needs to be routed through the hole in the center of the stand.
What type of fittings do you need?
There are many different types of fittings, and the type you need will depend on the project you are working on. If you are working on a plumbing project, you will need plumbing fittings. If you are working on an electrical project, you will need electrical fittings. There are also many different types of pipe fittings, and the type you need will depend on the type of pipe you are using.
How do you adjust the tension?
To adjust the tension on a sewing machine, first check the manual for your specific machine. Each machine is slightly different. Generally, there is a knob or screw that you can turn to increase or decrease the tension.
Conclusion
You will not be disappointed with the quality of this throttle cable. It is made of high-quality materials and is very easy to install. With this throttle cable, you will be able to enjoy a smoother and more responsive ride.
